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Offshore Flare Tip Replacement Solutions

Our Thunder Solutions division provides specialized lifting equipment and crew to support a flare tip replacement operation.

In the preparation stage, experienced professionals work closely with you to analyse your needs and develop a customized lifting solution that fits your project scope, ensuring optimal performance and results.

During the execution stage, a team of lifting experts support complete flare tip changeout operations both offshore and onshore with the innovative flare tip handling system – the TC MLS (modular lifting system).

The TC-MLS modular lifting system is constructed with lightweight and high-grade aluminium, and can handle loads up to 5MT.   Operated by winches from the main deck level, the TC-MLS can be initially set up by manual handling on flare tip platforms without any vessel crane or helicopter assistance and it can reach where conventional cranes have difficulty accessing.

Prior to project execution, our teams will devise lift plans and develop a method statement, structural calculation report as well as a 3D model of the step-by-step execution. During execution the flare tip may be brought back to the main deck of the asset, or alternatively, directly lifted to a supply vessel.

  • TC-MLS is a modular A-Frame construction and can be used on most type of flare structures.
  • It can be deployed both onshore and offshore.
  • It can be deployed on platforms and FPSO.
  • It is a self-lifting system and there is no need for additional cranes or helicopters.

A Complete Flare Tip Handling Service

  • Handling study, including method statement with 3D diagrams

  • State-of-the-art flare tip replacement equipment

  • Project execution worldwide

TC-MLS Specifications

The TC MLS is a modular lifting system designed for handling the flare tips during a changeout. It can be rigged up and positioned on the flare tower by our expert team in a short time frame during the shut-down window.

  • Built from high grade aluminium

  • SWL 5000kg

  • Fast rig up and rig down

  • Light-weight, adaptable, adjustable frame

  • Lifting capacity can be increased with adjustments


Elevate Your Flare Tip Change-Out Process

Discover expert solutions for flawless flare tip replacement operations. Reach out to us for innovative equipment and seamless execution.

Flare Tip Replacement Case Studies

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Experts in Offshore Flare Tip Replacement Solutions

At Thunder Cranes, we are your trusted experts in offshore flare tip replacement. 

With significant years of experience under our belt and a dedicated team of certified technicians, we understand the crucial role flare tips play in offshore operations and deliver the most effective solutions to meet your offshore needs.

Timely flare tip replacements are critical to maintain optimal performance and prevent costly downtime and are also paramount for the safety, efficiency and environmental compliance of offshore operations.

This is why we are committed to providing flare tip replacement services that ensure your operations remain at their best, whilst prioritising precision, safety and efficiency in every project we undertake.

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Maximising Efficiency in Flare Tip Replacement Tasks

Thunder Cranes are all about minimising downtime and optimising operations when it comes to flare tip replacement. This is only possible with our team of highly skilled professionals and state-of-the-art equipment that ensure swift and precise flare tip lifting and handling solutions.

In November 2020, Thunder Cranes spearheaded a game-changing project at the Resak CPP Platform. With our skilled team and meticulous preparation, we efficiently supplied a specialised crew and a customised lifting system to facilitate the challenging offshore flare tip replacement of this project. We were able to complete the task safely, successfully, and on schedule within a 6-day shutdown window, delivering results that exceeded expectations.

The beneficial outcomes received from using our flare tip replacement service for this particular project include the utilisation of portable and modular equipment, which were suitable for limited space, rapid rig-up time and cost-effectiveness. 

Cost-Effective Solutions for All Your Offshore Flare Tip Changeout Needs

At Thunder Cranes, we are committed to providing cost-effective solutions for your offshore flare tip changeout needs. Our pricing structures are designed to meet your budget without compromising on quality or safety. 

Apart from that, we utilise portable and modular equipment, which allows us to work efficiently even in limited spaces. Additionally, our custom-designed lifting solutions are tailored to your specific project requirements, ensuring precise, effective and cost-efficient flare tip replacements. 

With our flare tip changeout solutions, you can expect quality service that maximises the lifespan of your flare tips and minimises operational costs. 

Prioritising Safety with our Flare Tip Replacement Solutions

Safety is our utmost commitment at Thunder Cranes, especially in every aspect of our flare tip handling and replacement tasks. We pride ourselves on having a professional team of certified and experienced technicians who are dedicated to upholding the highest safety standards

In addition to our expert personnel, we employ state-of-the-art equipment and implement rigorous safety protocols throughout the entire flare tip replacement process. Our unwavering commitment to safety ensures that your offshore operations remain secure, minimising risks and providing peace of mind. 

Experience the difference with a partner who values safety above all else, delivering exceptional results without compromise. Trust that our certified technicians are dedicated to providing top-tier results in flare tip replacement that goes beyond expectations.

Your Leading Flare Tip Replacement Provider in Malaysia & Beyond

Trust that Thunder Cranes excels as the premier flare tip replacement provider, prioritising safety, efficiency, and cost-effectiveness. 

Our certified experts, state-of-the-art equipment, and rigorous safety protocols ensure the utmost security for your operations. The results? Minimal downtime, optimal performance, and cost-effective solutions.

Contact us today for a quotation and to discover how we can elevate your flare tip replacement needs.