Conductor Driving or Removal

Lifting Solutions

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What Is a Conductor?

Before an offshore oil or gas well can be drilled, a large-diameter steel pipe called a conductor is installed into the seabed.

Think of the conductor as the foundation or starting guide for an offshore well.It provides structural support near the seabed and creates a stable path for the well construction process that follows. The conductor is installed before deeper sections of the well are drilled.

For offshore projects, conductors can be very large and heavy. Installing them requires specialist equipment capable of lifting, positioning and driving the steel pipe to the required depth. This is known as conductor driving.

What Is Conductor Driving?

Conductor driving is the process of installing a large steel conductor into the seabed by using a specialised hammering system.

The basic process is straightforward:

A conductor is lifted into position and aligned over the required location. A hammer is then used to drive the conductor down through the seabed until it reaches the required penetration depth. The conductor becomes part of the foundation for the well and provides support for subsequent drilling operations.

Why Is It Important?

A drilling rig needs a stable starting point before it can begin drilling deeper into the seabed. Installing the conductor in advance can allow the drilling rig to arrive at a platform where the initial conductor installation work has already been completed. This is the principle behind rigless conductor installation.

How Does Thunder Cranes Assist with Conductor Driving?

Thunder Cranes provides the lifting and positioning capability needed to support rigless conductor installation.

For a conductor-driving operation, several major components need to be moved and positioned, including:

  • Conductor casing strings
  • Driving hammer
  • Rigless installation equipment
  • Supporting tools and equipment
  • Materials transported between the work vessel and offshore platform

Thunder Cranes’ modular cranes can lift and position these components and support their movement between the supply or work vessel and the platform.

In the published Dubai project, Thunder Cranes supplied TC90 and TC20 modular cranes. These cranes were used to handle and position the conductor casing strings, position the hammer, and lift equipment between the work vessel and platform.

The crane configuration straddled the platform cap beams, transferring the crane loads into the platform structure in a way comparable to the load path of a drilling rig.

How Does the Conductor Installation Process Work?

For someone who has never seen conductor installation, the operation can be explained in a few simple steps.

01 – The Conductor Arrives – Large steel conductor sections are transported to the offshore installation by a work or supply vessel.

02 – The Crane Lifts the Conductor – The Thunder Crane lifts the conductor from the vessel or platform staging area.

03 – The Conductor Is Positioned – The conductor is moved into the correct position above the well location.

04 – The Hammer Is Positioned – A specialist driving hammer is lifted and positioned over the conductor.

05 – The Conductor Is Driven – The hammer drives the conductor into the seabed to the required depth.

06 – The Next Conductor Is Installed – The process is repeated until the required number of conductors has been installed.

07 – The Drilling Rig Arrives – With the conductors already installed, the drilling rig can focus on the next stage of well construction.

The hammer drives the conductor.
The crane moves and positions the equipment that makes the operation possible.

What Is Conductor Removal?

Conductor removal is essentially the reverse process. When an offshore well, platform slot or conductor is no longer required, the conductor may need to be cut, released and recovered as part of a wider decommissioning, slot-recovery or well-removal operation. The conductor is secured and lifted using appropriate equipment and procedures before being removed from its installed position.

Thunder Cranes’ modular crane systems can provide lifting support for this type of work, including lifting and handling equipment used by contractors performing conductor or slot-recovery activities.

Thunder Cranes explains that a modular crane installed on a platform can support the lifting activities required by slot-recovery contractors performing cutting and recovery work.

Why Use a Modular Crane?

Offshore conductor installation and removal can involve heavy equipment, restricted working areas and significant lifting requirements. An existing platform crane may not have the capacity or reach required for the job. A modular crane provides an alternative because the crane can be transported in sections and assembled on the offshore platform.

Thunder Cranes’ modular cranes are specifically designed for offshore applications where existing lifting capability may be insufficient, unavailable or unsuitable. The company also provides self-lifting systems that can allow its cranes to be rigged up where there is no conventional platform crane.

This can make modular crane technology particularly useful for rigless conductor installation and removal projects.

Why Install Conductors Before the Drilling Rig?

The main advantage of a rigless approach is time. A drilling rig is an expensive offshore asset. Every day of rig time can represent a significant project cost.

If conductor installation can be completed before the drilling rig arrives, the rig does not need to spend its valuable operating time performing work that can be completed separately.

In Thunder Cranes’ published project, the rigless method saved approximately one day of rig time per conductor, and the company reported estimated savings of around US$1.5 million in drilling-rig deployment time for the project. The conductor installation operation was completed within four days without incident or downtime.

Why Thunder Cranes?

Thunder Cranes specialises in portable-modular offshore cranes and engineered lifting solutions. For conductor installation and removal, the lifting requirements can include more than simply lifting the conductor.

The crane may need to:

Lift – Move heavy conductor sections and equipment.

Position – Place equipment accurately over the required location.

Transfer – Move equipment between vessel and platform.

Support – Handle and position the driving hammer and associated equipment.

Recover – Support lifting and handling during conductor or slot-recovery activities.

Thunder Cranes can provide modular rental cranes, experienced offshore crane crews and lifting support for complex offshore operations. The company’s services include rigless conductor installations and slot-recovery support.

Planning a Conductor Installation or Removal Project?

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